I have decided to leave this blog and the comments live, so hopefully you can find the answer you need regarding your older marzocchi fork. Question on fork oil change marzocchi magnum 45 adventure. Sup monkeys, whatever happened to the nice service manuals with exploded diagrams and stepbystep service instructions for specific forks. If you have questions about fitment, returns, or an order just reach out by email using the form below or by calling. Set 32mm marzocchi forks complete with yokes and spindle.
The marzocchi website had the same manuals my forks came with. Information on strutmount bikes and fox marzocchi coil shocks fork general information and installation guide. Marzocchi oil level charts and volumes for maintaining your. Look at any lineup of bikes and youll likely see two different fork setups. Nonadjustable marzocchi fork tuning ducati monster.
All the info to service that fork should be downloadable on the marz web site. Translations include english, spanish, italian and german. My usual mechanic says cartridge forks are usually about 330 ml, non cartridge forks about 500. Marzocchi shiver 50 manual pdf download manualslib. Dropoff comp 2004, dropoff triple 2004, exr comp 2004, exr pro air 2004, exr pro coil 2004, txc 2004, exr supra 2004, mz race 2004, mz comp 2004, txc ecc 2004. Using oil levels is the most accurate way of measuring the volume of oil inside a fork. Failures, causes and remedies failures, causes and remedies this paragraph reports some failures that may occur when using the fork. For customers outside of north america please reach out to the nearest authorized marzocchi distributor by clicking here. You should be able to hold the fork tube with one hand and unscrew the 32mm top cap with the socket and attached 12 ratchet. Marzocchi 50mm front fork skf service kitits that easy. Oil levels are always measured with the stanchion and dampers fully compressed and with coil springs and spacers removed where applicable and is the air gap between the top of the stanchion to the surface of the oil. Italian motorcycle suspension specialist marzocchi for sale. View and download marzocchi bomber 2004 owners manual online. Please note that throughout this manual reference is made that an accident could occur.
I just picked up a new to me 1999 200exc, and purchased the service manual from ktm. On reassembling the suspension system, always use new seals. May 19, 2015 tenneco, a world leader in automotive componentry, is selling marzocchi, the italian motorcycle suspension specialist. If your having the marzocchi 50mm fork seal issue then try skf or synergy seal kits they both work very well, however installation is different for both so. Using other mountain bike suspension fork oils or motorcycle fork oil is not recommended and will void the warranty.
Marzocchi bombproof mountain bike suspension marzocchi. A list of service centers can be found at the end of this manual or on the internet at. Ktm marzocchi fork instruction manual repair manuals online. Marzocchi 50mm fork service manuals gelmek learn how to. In real you can use any other mountain bike suspension fork oils or motorcycle fork oil. If you have any questions regarding the care, maintenance or use of your suspension system, please contact your nearest marzocchi service center directly. You will see two screws, the upper being 15mm and the lower being a 19mm nut. Some forks have the skinnier, shiny portion at the top conventional. Marzocchi bomber 2004 owners manual pdf download manualslib. Marzocchi was established by the marzocchi family back in 1949 and soon. A simple yet lively little fork it is a easy and quick fork to disassemble and service how to marzocchi roco air piggy back service in this how to video, the techguys from marzocchi are servicing a piggybag from the roco air shock. It provides service, repair and tuning information for equipted with marzocchi forks including. The crap ones its amazing how a company with such a high end reputation for quality suspension, in many fields, can produce something as crap as these forks. The r1 has fully adjustable compression and rebound damping on the fork and rear shock, but they feltrode fine so we left them alone.
Too much compression damping will give you a harsh ride as your bike jumps. Diy servicing manufacturers manuals tf tuned are experts in mountain bike and bicycle suspension service and repair, including settingup the for you. Motorcycle owners manuals ohlins motorbike suspension manuals. Any accident could result in loss of motorcycle control, damage to your motorcycle. With deep roots in the foundation of performance mtb suspension, marzocchi shocks and forks keep you riding longer with minimal maintenance. Is there a service manual to show how to remove the lowers and lube up the seals and bushings. Everything you need to know about general safety and installation of your fork.
Do you have a marzocchi z1 coil fork or just upgraded your fork and the spring rate is a bit too stiff or soft. For marzocchi and i support supermoto, motocross, freestyle, enduro, trial. There were no service manual and zokes warranty card. Jan 14, 2021 after 22 years our company has stopped distribution of marzocchi products from december 31st 2017 and because of this i no longer have the time to reply to comments about marzocchi. May 27, 2014 marzocchi 40mm fork design and impact of oil level on spring rate, part 3. The new z1 coil builds on the legacy of the single crown fork that started the revolution way back in the 90s the o. This 44 page, 1986 ktm marzocchi fork service manual is an authorized reproduction of the original, out of print manual. If the oil is dirty, or the fork has seen much use, like 100 hours or more, rebuild it.
Service procedures remote info 2020 grip remote topcap interface part installation 2020 grip remote installation fork basic maintenance bomber z2 full. Service intervals to best maintain the performance and durability of your product under normal use, fox recommends that you have regular fork and shock maintenance performed according to the service intervals. Ive never done a fork oil change on non inverted forks before. Our bombproof designs ensure youre on the trail while others are stuck at home waiting for their parts to get serviced. Marzocchi 380 fork service tutorial spring side all. Marzocchi strada oilair motorcycle rear suspension units. New fork, all new marzocchi bomber z1 fork based on fox 36 many shared parts.
If its like the 05 air preload, one thing you can try is to take the legs out. It supposedly covers all excs from 19992011, but there is really no information in there on my 1999. You dont have to revalve it or do anything crazy, it just has to be bled properly. Riders have been asking for it, marzocchi heard the call and has proudly delivered. Marzocchi marathon instructions manual pdf download manualslib. The lower is a lock nut to hold the top cap in place.
Marzocchi offers products and service around the world. This ktm marzocchi fork instruction manual is an authorized reproduction of the original, out of print manual. If your fork requires any extra parts we will call you first. Im pretty good with marzos coil forks but ive never opened an sl version.
It covers marzocchi forks fitted on ktm motorcycles. Z1 bomber 1997 found this service manual, these were actually included in the original owners manual. After reading this manual you will be able to adjust and rebuild your marzocchi forks. Here you will find all the user manuals, exploded drawings, part lists, service manuals from marzocchi forks from the 90s in progress. I just got some forks and the manual doesnt really cover much. Marzocchi motorcycle fork oil seals pyramid parts worldwide. Apr 04, 2014 with a rich history in suspension, marzocchi began developing mountain bike suspension in the late 1980s, a natural transition from their beginning in motorcycle suspension. It provides service, repair and tuning information for ktm motorcycles equipped with marzocchi magnum 4550 forks. I have never worked on an inverted fork, but had a manual for a similar non adjustable fork from a ducat monster on hand. The same basic guidelines go for both the front fork and the rear shock absorber. Once they arrive back with you, theyre ready to be fitted back on the bike with no other work required. Improper installation, service or repair can result in an accident. Bomber 2004 bicycle accessories pdf manual download.
Not too tough a job, just have plenty of clean rags handy, fork oil gets everywhere the first time. When we tested the 2009 husky tc450, we loved the motor, but didnt love the fork so much. Marzocchi ag strada shock absorber rebuild repair kit for 10mm. Service kits i can offer you all service kits or individual packages for your needs for all of the older marzocchi forks from the 90s including the 30mm bombers. Type in the name or article number of the owner manual you are looking for. This is nice as the service for the cartridge type fork hasnt really changed over the years and can be considered a definitive guide for all z1 models 19972002. They use cheap type crown and one of fixing bolt was broken. Of course its not so easy to adjust things on the gt. Via grazia, 2 0069 lavino di zola predosa bologna italy. Afterwards you need to pull down the spring with one hand. Sep 23, 2012 the manual for these forks is really confusing me. The marzocchi 350cr is an absolutely stonking fork. This ktm marzocchi magnum 4550 fork instruction manual is an authorized reproduction of the original, out of print manual. Service and rebuild manual marzocchi forks for ducati and others luca guala.
1422 1694 1826 465 1776 1453 569 449 248 1669 1447 377 1226 833 1669 513 1637 1556 829 1772 1802 1542 735 727 1609 1680 1695 1241 271 828 1361 1133